SMART Mack filter station
SMART Mack filter station - Image 2

CONTACT

SMART MACK

ALWAYS UP TO DATE…

  • All relevant data of your filter station at one view
  • More effective maintenance to reduce production stops
  • Remote diagnosis via P-Cloud directly with the producer
  • Enables plannable maintenance intervals
  • More effective usage of filtermedia / consumables
  • Possibility to combine with an Online-Shop for Filtermedia
  • The filter housing made from PP material is multifunctional: It is matching for different filter-inserts like cartridge-, disc-, or adsorbtionfilter
  • Easy handling: the PP filter housing allows a fast and easy change of the filter medium without any tools
  • Horizontal filter inlet on top – vertical filter outlet on the bottom
  • Housing drain for reduced cleaning effort
  • Non-metallic solution contact for plastic version; this means high chemical resistance
  • The housing cover is equipped with a stainless steel reinforcing plate and with a surrounding splash guard for additional safety
  • This housing is designed for pressures up to max. 3 bar
  • Categorization acc. to Directive 2014/68/EU
  • Application area: GMF, PCB, waste water and many others
  • Including a horizontal magnetic driven pump

STANDARD EQUIPMENT:

  • Version in PP
  • Sealings in EPDM
  • Connection (blind) on the cover for an air bleeding unit and pressure gauge
  • Cartridge-, disc- or adsorption-insert
  • Housing connections with external thread and axial o-ring sealing
  • Through bolt star knob fastening
 

OPTIONS:

  • Version in PVDF
  • Sealing in FPM or FEP coated
  • Pressure gauge with diaphragm transmitter
  • Additional filter elements for change
  • Swing star knob fastening
  • Hinge cover
  • Flow rate display

OVERVIEW OF FILTER INSERTS:

FILTER INSERTS IN ASSEMBLED CONDITION:

 
Whether you equip these filters with cartridges, discs or with adsorbtion material, Leading Electroplating Systems provides you with the necessary consumables in stock.

Depending on your choice of filter insert and the desired capacity, the right Sager + Mack will be available magnetically coupled pump mounted or one Submersible centrifugal pump delivered.

CARTRIDGE FILTER INSERT:

This Cartridge filter insert is designed for the SMARTMack. The filter elements are depth filter elements that are usually specially wound or manufactured using the melt-blown process and flow through from the outside to the inside. Impurities of different sizes penetrate the filter cartridge to different depths and are retained there. The filter cartridges are held and clamped in use via a central clamping rod and counter-holder, which means that a by-pass is excluded.

SPECIFICATION:

Material filter insert: PP (optional PPN or PVDF)
Filter medium: 5 filter cartridges 20″
type: DOE* / Ø 2.5″ (~ Ø 64 mm)
permissible operating temperature: 75 °C

* Double Open End (open on both sides)

ADVANTAGES:

  • This is a very low-price filter media
  • The filter inlays can be easily replace when cleaning the filter
  • Low amounts of the filter media have to be disposed
  • Disc filters are also particularly suitable for slugging with a filter aid such as diatomaceous earth or activated carbon
  • High polluting load volume, large filter area
  • Change easy and without any tools
  • Non-metallic solution contact – non-corrosive

 

DISC FILTER INSERT:

This disc filter insert is designed for the SMARTMack. The filter inserts are equipped with filter inserts (e.g. made of paper, fleece or fabric). The impurities collect on the filter inserts, which are simply replaced and disposed of. Depending on the filter throughput and filter fineness, different filter inserts are available, which can be put together to form filter packages. The filter inserts are clamped between gridded and grooved
plastic plates – therefore a bypass is impossible.

SPECIFICATION:

Material filter insert: PP (optionally PPN or PVDF)
Filter medium: max. 65 filter discs*
Type: 210/50
Dirt load volume: 9.4 dm³**
Permissible operating temperature: 75 °C

* Depending on the thickness of the filter inserts (total height of the filter stack approx. 20″)
** Reference value for water depending on the filter fineness

ADVANTAGES:

  • This is a very low-price filter media
  • The filter inlays can be easily replace when cleaning the filter
  • Low amounts of the filter media have to be disposed
  • Disc filters are also particularly suitable for slugging with a filter aid such as diatomaceous earth or activated carbon
  • High polluting load volume, large filter area
  • Change easy and without any tools
  • Non-metallic solution contact – non-corrosive

 

ADSORBOR USE:

This adsorber insert is designed for the SMARTMack. The adsorber insert is filled with adsorption material. The impurities accumulate on this special material. With the lifting insert, the saturated material can be easily replaced and disposed of.

SPECIFICATION:

Material filter insert: PP (optional PPN)
Filter medium: Adsorption material
type: Sorber SM / Sorbertex
Adsorber volume: 16 l
Permissible operating temperature: 75 °C

ADVANTAGES:

  • Optimization of the cleaning result: removes oil and mechanic dirt
  • Reduces the consumption of chemicals
  • Reduces the process-costs
  • Maintains rinsing bath in top condition
  • Reduces amount of COD, TOC and DOC**
  • Easy-handling
  • Non-metallic solution contact; non corrosive

** COD – chemical oxygen demand | TOC – total organic carbon | DOC – dissolved organic carbon

APPLICATION FIELD:

  • Adsorption from mineral oils of aqueous cleaners like i.e.
    – surfactant solutions
    – alcaline or neutral media (emulsifying or non emulsifying)
    – electrolytic degreasing
    – ultrasonic cleaners
    – acid etch degreasers
    – phosphate baths
  • Separation of oil slurry in the media surface
  • Extended lifetime of aqueous cleaners

BAG FILTER INSERT:

 The big range of available filter bags made of polypropylene-needle felt or polypropylenefabric in various grades of porosity allows the exact adaption to the requirement.

An integrated support in the filter-housing minimizes waste materials that have to be disposed. The filter bag is being pushed against the adapter with o-ring by hold down device. So a hermetic sealing is ensured – in spite of quick filter change. The design of the hold down device allows the usage of both types of filter bags with a plastic flange and filter bags with an inserted ring.

SPECIFICATION:

Material of the filter insert: PP needle felt or mesh
Filter medium: 1 Filter Bag
Type:  Ø 108 mm to 182 mm
Max. operating temperature: 75 °C PP, PPN, PVDF: 95°C

BENEFITS:

  • These filters are characterized by a large dirt intake capacity
  • Retention of high particle concentrations
  • Reduced cleaning effort
  • Fast and easy change of filter bags – very short process interruption
  • Brackets, handles and cover reinforcing plate are made of stainless steel
  • Owing to the large diameter of the filter bag considerable advanteages will be given by the flow from the inside to outside: the contamination is collected inside the filter bag
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